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Implementations

We specialise in the development and manufacture of bespoke automation technology.

Assembly and testing line for sensor production

This automatic line (constructed by us) is used to cast and encapsulate fitted sensor bodies. The equipment automatically handles the bodies and casings, which are inserted by the operator into the machine's input positions. In the equipment, the encapsulant is precision mixed and dispensed…

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Air-conditioning Unit Functionality Tester

We designed automatic equipment to test air-conditioning unit functionality. This equipment checks for the presence and correct installation of air-conditioning unit components and tests their functionality in eight steps: fan test, distribution valve test, temperature valve test, air inlet…

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Adhesion assembly line

We have developed and produced an automatic production line to assemble ornamental side window guide rails in AUDI vehicles. The line will clean the work and apply primer, hardener and adhesive in a single operating cycle. Once all the various layers have been automatically applied, the…

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Semi-automatic windlace assembly line

We have designed a particular robotic workstation for the German market. The equipment has been designed to produce two types of products for AUDI. The products are collected from exchangeable foundation beds. The robot carries and attaches the glass to the dosing head, where adhesive is…

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Air-conditioning unit functionality tester

This equipment, which autonomously establishes, tests and removes air-conditioning compressors, was installed by us in Hungary. In one cycle, a compressor is moved by robotic arm from the input conveyor into the test chamber. After the test has been evaluated, a fully functional compressor…

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Automatic compressor production line

A total of 20 machines form part of a compressor production line. We designed the equipment in three parts so that the line would be compatible with existing compressor production equipment. The first part of the line comprises six machines responsible for the pre-assembly preparations. The…

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Mutli-row Distributor

We designed this equipment as an intermediate conveyor and stacker of aluminium extrusions (a multi-row distributor) and installed it in a production line. A feed conveyor moves extrusions from the press to the stacker, where the products are stacked and transported to the dispenser. Here,…

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Car Light Assembly Line

Lights installed in ŠKODA cars make their way off an assembly line we designed and made. This equipment comprises three stations (a station for the moulding and welding of ultrasound filters and for screwing, a PCB melting and screwing station, and an SC point control station). The resultant…

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EGR Exchanger Liner Folder

We have designed and constructed equipment which automates the EGR exchanger liner folding process. Cover plates are inserted on the turntable bearing in the machine, the tubes for the EGR exchanger are stacked and flared on four mounting positions, and the completed liners are then removed…

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Automatic Stacker of Plates for Heat Exchangers

We have designed equipment for the automatic stacking of pressed plates and the insertion of ready stacks into containers. This technology has been designed for three different types of plates for the heat exchangers used in Jaguar, Porsche and VW cars. It is a unit comprising two stations,…

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Automated Tube Forming Line

Our job was to design and construct machinery for a tube forming production line that would automate the entire tube forming handling process. We made eight stations for the existing manually controlled machinery. Five stations were for three-machine formation, and three workstations were…

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Screwdriving system

We have designed and made a 14-screwdriver screwdriving system. This machinery turns the screws of compressors with seven, six or five pistons an exact number of times and is able to identify the type of compressor automatically. The system is fitted with two screwdriving positions to…

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Leak tester

We have designed and made a device to measure the tightness of dual circuit exchangers using a vacuum and overpressure via workers in two independent positions. The exchangeable product system enables this machinery to be used for the testing of various types of exchangers designed for…

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Universal pressure testing

We have developed and designed a special device to verify the correctness of control valve assembly for purposes of automatic pressure testing and tests on saddle looseness and hysteresis. The device runs tests at pressures of up to 200 bar. One of the tester's virtues is its variability, as…

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Bolting Assembly Station

We have designed and made a machine for the assembly of right and left headlamp sub-sets. The operator loads parts of the set into the loading preparation unit, where they are fixed in place with fasteners, and scans the LED module part with a barcode reader. The parts of the set are then…

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Automatic Device for Fitting O-rings on Plastic Parts

We designed and made this special-purpose machine for the automatic fitting of two O-rings on a basic part (RACK-BUSH) in the cycle in three seconds. The final product is intended for the automotive industry, where it is used as a bearing sleeve in the vehicle control system. This device…

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Connector Soldering Station

We have designed and made equipment with two work points for the automatic soldering of connectors onto the inside of rear/side Audi car windows. At one work point, the product is loaded by the operator, and at the other the antenna contacts are automatically attached to a glass pane, with a…

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Paste applicators for EGR heat exchangers

We have designed and made five machines with robot stations to apply solder paste to various types of heat exchangers. Solder paste is applied at the stations by KUKA or FISNAR robots. The machinery is designed to precisely dispense and apply solder paste to designated positions and in…

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Rotating Kafka and the Band

We have designed an 11-metre tall sculpture comprising 42 rotating layers for CPI according to a sketch by David Černý. This work of art has adorned a small square at the Quadrio shopping centre, near Národní Avenue, since the end of October 2014. The sculpture bears the face of Franz Kafka…

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Headlight assembly stations

We have designed and made two stations, as part of a headlight production point, for the pre-assembly and assembly of WV Touran headlights. The assembly is made up of a mounting frame, clips, a reflector, a light shield and a cooler, also used as a base for the LED lighting. During…

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Automatic Paste Applicator

We have constructed machinery equipped with a FISNAR robot for the automatic application of special paste Green Stop to the inlet lid of heat exchangers for VW Group cars. The operator loads the heat exchanger lids into loading trays with an overall capacity of 300 + 300 units. The machinery…

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Compressor cylinder block tester

We have designed and constructed equipment to automatically measure three parameters of the cylinder block of a five-piston and six-piston compressor. The tested product is inserted in the loading bed, its identification code is read and the test results are then assigned to it. The machine…

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Equipment for Door Moulding Connector Assembly

We have developed, designed and built equipment to automatically assemble connectors for AUDI door mouldings. The operator loads the mouldings and connectors into pre-prepared products on a turntable. Automatic assembly with adhesives takes place after the table has turned to the work…

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Pressing and Automatic Assembly Station

We have designed and constructed a special-purpose machine to install a shaft in a compressor flange. After the parts have been loaded, the equipment runs the automatic lubrication and assembly cycle, in which the first step is a check on the types of flanges and shafts. If the parts have…

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